Scope
Engineering tools
Sheet
04 · Engineering tools
Drawn by
SPS
Rev
r0 · 2026.09.04
Engineering tools

We know this work, so the tools fit it.

Twelve years of pressure equipment, enclosures, skids and heavy lift — long enough to know which parts get done by hand on every single job. Those are the parts we build tools for. Your engineers keep the decisions; the tool keeps the record, and plugs into the workflow it belongs to.

Shell and tube heat exchanger, TEMA type BEU, longitudinal section A schematic longitudinal section of a U-tube exchanger. From the left: a bonnet channel with a pass partition on the centreline and the tube-side nozzles on its cylindrical section, in at the top and out at the bottom, the bolted joint, the tubesheet, and the shell itself. Three pairs of U-tubes run the length of the bundle past five alternating segmental baffles and return. The shell inlet is at the top by the shell cover and the shell outlet at the bottom by the tubesheet, so the two streams run counter-current. Every nozzle stands clear of both saddles; the left saddle is fixed and the right one slides on slotted holes. No dimensions are shown. The two streams are drawn as continuous coloured paths. ORANGE is the tube side: in at the top left, along the upper half of the bundle, round the return bend, back along the lower half and out at the bottom left. BLUE is the shell side: in at the top right, then forced up and down across the five baffles as it works its way left, and down through the end space to the outlet at the bottom left. The nozzles are at opposite ends, so the arrangement is counter-current; but because a U-tube exchanger has two tube passes, only the outward pass runs against the shell flow and the return pass runs with it. SHELL IN SHELL OUT TUBE IN TUBE OUT TUBESHEET SEGMENTAL BAFFLES SHELL COVER BONNET CHANNEL FIXED SLIDING TUBE SIDE SHELL SIDE SHELL & TUBE EXCHANGER · TEMA BEU · LONGITUDINAL SECTION NTS

Where we build tools

01

Four domains we have actually worked in. Each one hides the same problem: a sizing sheet, a checklist and a document set rebuilt by hand every job. That is what gets tooled. The first has a page of its own; the rest are open for enquiry, and grow as the work does.

How a tool gets built

02

We start from what you already do, not from a blank page. Your spreadsheet is the specification.

01 · In
The work you repeat
The spreadsheet on one person’s desktop, the checklist, the document set assembled again every job
02 · Ours
Built as a tool
Same logic, same numbers — now consistent, checked, and keeping its own record of what it did
03 · Yours
Running, and connected
Your team runs it. It plugs into the workflow you already have — or becomes the first block of one

Each tool stands on its own, and each one is a block. Build a few and they join up into the workflow the firm actually runs on — which is where ZbFlow Eng takes over. You get the calculation file, not just its conclusion: if a number changes later, you can see what it was and who changed it.

The tools themselves

03

Calculation & design

Partly live, and growing.
  • Sizing and code-check sheets — ASME, API, EN
  • Your own spreadsheet, rebuilt as a tool the whole team can use
  • Every revision kept — what changed, who changed it
  • Model and layout review checklists
  • One set of inputs, every downstream sheet updated

Estimating & commercial

Running in ZbFlow Eng today.
  • Estimate build-up — hours, materials, margin
  • Quotation straight from the estimate, nothing retyped
  • Variation orders, including the work you did not charge for
  • Supplier enquiries and comparison
  • Cost and price kept apart, so neither leaks

Risk & safety records

On the build list.
  • Machine risk assessments — ISO 12100, OSHA, IEC
  • HAZOP actions tracked through to close-out
  • SIL / PL worksheets and validation records
  • Findings that become actions, not a PDF in a folder

Logistics & delivery

Running in ZbFlow Eng today.
  • Route, access and heavy-lift study sheets
  • Lifting, rigging and lashing calculations
  • Packing lists and shipping document sets
  • Delivery sequencing tied back to the job

Some of these run today; some are on the build list. Each says which, because a tool that does not exist yet is not a feature. None of them is limited to this trade — a firm of any kind with the same spreadsheets and the same paperwork gets the same tool.

Ours, and yours

04
Which part of each discipline is ours and which is a partner's Four rows, one per discipline. A solid block marks the part delivered in-house and a hatched block the part delivered by a qualified partner. Project and commercial work is delivered entirely in-house, so its row is one solid block. No proportions are implied; the blocks mark presence, not share. IN-HOUSE QUALIFIED PARTNER SAFETY ENGINEERING & RISK STUDIES & ASSESSMENTS AUTOMATION & CERTIFICATION DESIGN & ANALYSIS DESIGN · CALCULATION · MODELLING FEA · CFD PROJECT & COMMERCIAL ALL OF IT PROJECT LOGISTICS ROUTE · LIFTING · LASHING FREIGHT · PORT · CUSTOMS WE SAY WHICH IS WHICH, ON EVERY JOB
We build the tool and make it as accurate as it can be. The engineering decisions, the reading of the code and the approval stay with your team. Most firms leave this line vague; naming it is cheaper than being found out on the job.
12
years on plant, shop floors and site
4
domains we have actually worked in
1
workflow every tool plugs into
0
black boxes — every tool shows its working

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